From Gel to Crystal: Mechanism of HfO2 and ZrO2 Nanocrystal Synthesis in Benzyl Alcohol

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Nonaqueous sol–gel syntheses have been used to make many types of metal oxide nanocrystals. According to the current paradigm, nonaqueous syntheses have slow kinetics, thus favoring the thermodynamic (crystalline) product. Here we investigate the synthesis of hafnium (and zirconium) oxide nanocrystals from the metal chloride in benzyl alcohol. We follow the transition from precursor to nanocrystal through a combination of rheology, EXAFS, NMR, TEM, and X-ray total scattering (PDF analysis). Upon dissolving the metal chloride precursor, the exchange of chloride ligands for benzylalkoxide liberates HCl. The latter catalyzes the etherification of benzyl alcohol, eliminating water. During the temperature ramp to the reaction temperature (220 °C), sufficient water is produced to turn the reaction mixture into a macroscopic gel. Rheological analysis shows a network consisting of strong interactions with temperature-dependent restructuring. After a few minutes at the reaction temperature, crystalline particles emerge from the gel, and nucleation and growth are complete after 30 min. In contrast, 4 h are required to obtain the highest isolated yield, which we attribute to the slow in situ formation of water (the extraction solvent). We used our mechanistic insights to optimize the synthesis, achieving high isolated yields with a reduced reaction time. Our results oppose the idea that nonaqueous sol–gel syntheses necessarily form crystalline products in one step, without a transient, amorphous gel state.
OriginalsprogEngelsk
TidsskriftJournal of the American Chemical Society
Vol/bind146
Udgave nummer15
Sider (fra-til)10723-10734
Antal sider12
ISSN0002-7863
DOI
StatusUdgivet - 2024

Bibliografisk note

Funding Information:
The authors thank the Research Foundation-Flanders (Projects 1S11721N and 1205322N) and the Villum Foundation (Villum Young Investigator grant VKR00015416) for funding. Funding from the Danish Ministry of Higher Education and Science through the SMART Lighthouse is gratefully acknowledged. We acknowledge the Paul Scherrer Institute, Villigen, Switzerland, for the provision of synchrotron radiation beamline superXAS of SLS and DESY (Hamburg, Germany), a member of the Helmholtz Association HGF, for the provision of synchrotron radiation at the P02.1 beamline for in situ X-ray total scattering experiments. Some TEM measurements were performed at the UGent TEM Core Facility. The authors thank O. Safonova, A. Wach, and A. Clark for EXAFS measurements, B. De Meyer for rheology measurements, C. Seno, and O. Janssens for XRD, J. P. Mathew for TGA, E. Dhaene for scientific discussions, and L. Deblock for rendering the TOC gel with nanocrystals.

Publisher Copyright:
© 2024 The Authors. Published by American Chemical Society.

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